Field Research Essay Example | Topics and Well Written Essays - 1000 words

Field Research - Essay Example First, the resin is melted ( bead-like ) and Repro. The Stards are used to melt the Repro. Then, they are blown up into cylinders until they bubble up to the top of the machine. Once they are on the top, they are flattened using various rollers. After which, when everything has been flattened, these are rolled around a roll of cardboard on a metal rod. Finally, the bar is taken off a plug is placed on one end. The plastic would be now wrapped and multiple rolls would be placed standing right up on a skid. Again, they would be wrapped in plastic and properly labeled, then placed in a box. They would then be sent to the warehouse for shipping and classified as finished goods. It is also important to note that the colors are melted one at a time during the beginning of the process. This goes on daily because operations is 24/7. Over-all, there are 32 machines that produce the rolls. The maintenance for the machinery is done annually where the machines are cleaned thoroughly. The machine s are really big so cleaning them for a day would not suffice. The cleaning of these machines are scheduled on holidays so operations would not be affected. Demand for BEMIS products are high so the company cannot afford to lose productive time. I also observed that one roll can be easily made in as short as half an hour or more. Bigger rolls, however, need more time and can take as much as four to five hours. On the average, the machines produce 40† rolls in 40 hours. In a daily basis, the rolls produced equals to 540-550 pounds. To be able to achieve this high level of productivity, BEMIS operates for 24 hours. There are 100 employees distributed to work on four different shifts. Indeed, one can’t help admiring the whole process of production as everything is synchronized to meet the buyer’s demands or specifications. Come to think of it, the products of BEMIS are very many so efficiency is very important. BEMIS can meet all these challenges because it continue s to innovate itself and prioritize product research. The second part of this paper deals with the logistics of the products. Due to the high-volume of products produced in a daily basis, the logistics section is very busy. There are also times when companies would require extra orders during peak seasons which makes logistics very challenging. The pallets are often termed units for shipping purposes. A single pallet weighs 800 to 1,000 pounds. On a very busy day, there are one million pounds shipped to different buyers. A truck can carry as much as 40,000 pounds worth of pallets. Friday is considered the busiest day of the week so 18 trucks (scheduled and unscheduled ) are available for use on this day. It if it’s just an average day, only 600,00-700,000 pounds are shipped by BEMIS to its buyers. Normally, it takes 30-40 minutes to load the products on a truck. Safety measures are put in place to avoid any accidents. These are the procedures in loading a truck: 1. Get releas e. It is important for processors to know the pertinent details of the shipment. They must declare truthfully the type of products loaded on the truck which would be declared as soon as the buyers receive them. Details such as time of shipping, weight, quantity and other special instructions are contained in the documents like the Bill of Lading. 2. The next step involves pulling or staging pallets to the shipping area. The men driving the forklift and